UNICLAMP & V-BAT Clamps Ensure Safe Raw Gas Transport

Transporting raw gases encompasses various applications and benefits. It is crucial to efficiently and safely transport raw gas, maximizing the utility of this natural resource, contributing to Supply Chain Integration, Economic Stability, Cost Efficiency, Global Trade, Quality Control, Resource Allocation, Innovation and Development, and Controlling Environmental Impact.

This transportation demands high levels of efficiency and reliability to ensure safety, and equipment integrity to prevent leaks or pipe failure. The infrastructure supporting this activity insists on robustness and versatility. Our UNICLAMP Strut Pipe Clamp and V-BAT™ Pipe Clamp are crucial assets designed to meet the rigorous demands of raw gas transportation. 

Raw Gas

Raw gas is the unprocessed gas extracted directly from the ground. It is a mixture of hydrocarbons and non-hydrocarbon gases. Requires processing to remove impurities and separate useful components, producing pipeline-quality natural gas and other by-products.

Uses and Advantages of Our Uniclamp Strut Pipe Clamp and V-BAT™ Pipe Clamp

Our UNICLAMP Pipe Clamps are applied when high mechanical strength, rigidity, good stability under heat or cold exposures, pressure, and corrosive resistance are required. 

Universal Fit and Compatibility

Our UNICLAMP strut pipe clamp and V-BAT™ pipe clamp are designed to accommodate a wide range of pipe sizes, from 3/8" to 5" (9 mm up to 127 mm)

Our UNICLAMP Strut Pipe Clamp and V-BAT™ Pipe Clamp’s design makes it compatible with an assortment of pipe materials, including steel (carbon alloy, Stainless) pipes, polyethylene (PE), and PVC pipes, Inconel, and Hastelloy, materials used in manufacturing pipes to transport raw gas. This makes Our UNICLAMP Strut and V-BAT™ Pipe Clamps the ideal fastener choice. This compatibility ensures that the same clamp can be used throughout pipe installations, simplifying inventory management and procurement. Whether used for small or larger raw gas-transporting pipes, Our UNICLAMP Strut and Our V-BAT™ Pipe Clamps can handle it all. 

Durability and Non-Corrosiveness of Our Pipe Clamps

Both Our UNICLAMP Strut Pipe Clamp and V-BAT™ Pipe Clamp are manufactured from 30% glass-reinforced nylon 6.6, with tensile strengths of 900 lbs and 1100 lbs respectively, making them suitable for extreme conditions (8700 - 12300 psi). Our UNICLAMP Strut Pipe Clamp and V-BAT™ Pipe Clamp are highly durable, demonstrating superior tensile strength and reliability. Our Pipe Clamps are resistant to rust, water, acid, corrosion, and hydrocarbons. Additionally, they provide wear resistance and dimensional stability, making them ideal for humid and corrosive environments commonly faced by raw gas transport pipes. Taking into consideration, that raw gas is highly corrosive due to impurities, accelerating potential pipeline and fastener failure. This durability leads to fewer replacements and lower maintenance costs, thereby saving money over time. Our UNICLAMP Strut Pipe Clamp and V-BAT™ Pipe Clamp UV resistance guarantees a lifespan of 15-20 years, even in harsh environments, eliminating the need for UV-resistant coatings and materials to protect pipeline fasteners.

Heavy-duty strapping offers stability and strength for pipe installations. Stainless steel strapping can support up to 200 lbs, with thickness varying based on specific installations. Our nylon cable ties, made from UV-stabilized nylon 6.6, have a carrying capacity of up to 175 lbs. Our clamps and ties are specifically designed to ensure that pipes are securely held in place at all times, which is essential for gas transportation.

For more information on Strapping and Zip-tie options please check out our blog.

Chemical Resistance

Our UNICLAMP Strut Pipe Clamp and V-BAT™ Pipe Clamp are acid resistant and 95% to most common chemicals guarantee no deterioration of our clamps when directly exposed to alkalines and acids. There are no visible signs of degradation or permanent chemical changes. Our UNICLAMP clamps are tremendously resistant to Hydrocarbons.

Certifications

Our UNICLAMP Strut V-BAT™ Pipe Clamps are certified by UL2239, UL2043, ISO, RoHS, Reach, and Branz, providing confidence and assurance.

V-BAT™ Pipe Clamp

When using a Hilti Gun or Socker Wrench with Our V-BAT™ Pipe Clamp's durability is evident by not displaying any fractures, shattering, or weakening, proving its capability for heavy-duty applications. A socket wrench or ratchet is another option for simply installing Our V-BAT™ Pipe Clamp, facilitating quick setups and reducing labor expenses. The V-BAT™ Pipe Clamp offers versatile applications: flat surfaces, universal hangers, spacers, and Unistrut fixtures.

For more information on the numerous applications of Our V-BAT™ Pipe Clamps check out Our Blog.

UNICLAMP Strut Pipe Clamp

Our UNICLAMP Strut Pipe Clamp cuts installation time by up to 83% compared to conventional clamps. Featuring a tool-free, simple place, twist, and strap interlocking system, a cost-effective option for all projects. This clamp can also be mounted as a hanger clamp on the Unistrut. Our HDPE Sleeve is designed to prevent damage to pipe insulation. HDPE Sleeve Insulation is often employed to avoid cross-contamination and reduce temperature impacts on transport pipes, particularly in extreme climates.

For more information on Our HDPE Sleeve check out Our Blog called Enhancing HVAC System Performance with V-BAT Pipe Clamps and HDPE Sleeves.

Temperature Resistance of our Our UNICLAMP Strut and V-BAT™ Pipe Clamps

Minimum Service Temperature of -22°F to 266°F (-30°C to 130°C) and Maximum Service temperatures of 149°F - 550°F (65°C - 288°C) (MatWeb) qualify Our UNICLAMP Strut and V-BAT™ Pipe Clamps to be safely used in the raw gas transportation environment, offering great resistance to creep.

For more information on Our Uniclamp Strut Pipe Clamp check out Our Blog.

Temperatures, Pressure, and Vibrations Generated by The Transportation of Raw Gas

Temperatures

Pipeline Transportation:

Raw gas pipelines operate at temperatures ranging from  -40°F to 149°F (-40°C to 65°C)

Pressures

Pipeline Transportation:

Transmission pipelines: Pressures from 500 psi to 1500 psi.

Distribution pipelines: Lower pressures, between 0.25 psi and 60 psi.

Vibrations

The frequency of generated vibrations ranges from 1 Hz to 100 Hz.

Our Uniclamp Strut Pipe Clamp and V-BAT™ Pipe Clamp used for Transporting Raw Gas

Our Uniclamp Strut and V-BAT™ Pipe Clamps are highly versatile products securing pipes, conduits, and tubing to various structures. Here’s how it is typically employed in transporting raw gas:

Piping Systems Installation: Extensive piping systems are required to transport raw gas. Our Uniclamp Strut and V-BAT™ Pipe Clamps provide a proven reliable method to secure pipes to walls, ceilings, and floors. Our clamps can be attached to various materials including concrete, wood, and metal surfaces, ensuring versatility and robustness in different installation environments. The sturdy construction of Our Uniclamp Strut and V-BAT™ Pipe Clamps guarantees that pipes stay firmly in place, preventing any leaks and preserving the system's integrity.

Easy Adjustments: Our Uniclamp Strut and V-BAT™ pipe clamps allow for easy adjustments as required on demand. This flexibility in the transportation setting where material or environmental changes might require repositioning or adding new piping. Uniclamp’s design and functionality ensure these modifications are made without extensive downtime.

Safety and Efficiency

The safety and efficiency of the gas transportation process are preeminent. Both Our UNICLAMP Strut and V-BAT™ Pipe Clamp contribute significantly to both these aspects in several ways:

Leak Prevention: Securely fastened pipes with Our UNICLAMP Strut and V-BAT™ Pipe Clamp are less likely to leak, which is fundamental in maintaining the quality, consistency, and integrity of the raw gas transportation process. Leaks pose safety hazards and result in wastage of valuable resources.  Raw gas contains hydrogen sulfide (H2S), which is highly toxic, exposure can be fatal, posing risks to workers and nearby populations. This gas contains higher hydrocarbons like ethane, propane, and butane, which are more flammable and explosive than methane. A leak can lead to an explosion if it comes into contact with an ignition source.

Ease of Maintenance: Installation of Our UNICLAMP Strut and V-BAT™ Pipe Clamps ensures that maintenance on the pipes and equipment can be performed quickly and efficiently. This reduces downtime and ensures that the transportation process operates smoothly. Note that all UNICLAMP pipe clamps do not require maintenance.

Strength and Reliability: The robust construction of Our UNICLAMP Strut and V-BAT™ Pipe Clamps can withstand demanding transportation conditions. High winds, rain, snow, and ice impose additional mechanical stress on pipelines and fasteners. The provided reliability of Our UNICLAMP Strut and V-BAT™ Pipe Clamps ensures that the infrastructure remains safe and functional, protecting the product and the personnel.

Corrosion Resistance: Transportation pipes are manufactured to withstand harsh and humid environments and chemical exposure. Vulnerability to moisture, oxygen, and pollutants accelerate corrosion resulting in rust formation and galvanic corrosion. Our UNICLAMP clamps are completely non-corrosive, there is no need for cathodic protection or protective coatings or linings like epoxy, polyurethane, or zinc to create a barrier against corrosive elements. 

Types of Pipe Clamps used in Raw Gas Pipelines

Competitor clamps used to secure raw gas pipelines include standard pipe clamps, heavy-duty pipe clamps, cushion clamps, U-bolts, split pipe clamps, adjustable pipe clamps, anchor clamps, riser clamps, swivel hangers, saddle clamps, beam clamps, pipe straps, loop clamps, vibration isolator clamps, and J-hook clamps. Our UNICLAMP Strut and V-BAT™ Pipe Clamps can replace all these fasteners, offering numerous benefits over competitor clamps.

Our UNICLAMP Strut and V-BAT™ Pipe Clamps are significantly more cost-effective compared to various types of pipe securing hardware.

U-Bolts: For instance, a stainless steel U-bolt from Ferguson costs approximately $61.89 for a 4-inch size, and up to $252.04 for larger sizes​ (Ferguson)​​ (Empire Industries)​. Other suppliers offer U-bolts in the range of $46.65 to $158.69 based on the specifications and material quality​ (Piping Technology & Products, Inc.)​.

Pipe Hangers: These are available at various price points, with some galvanized pipe hangers costing around $5 each depending on the size and complexity​ (The Home Depot)​.

In comparison, Our UNICLAMP Strut and V-BAT™ Pipe Clamps are priced at $2.49 each, or $2.20 when bought in bulk. This makes Our Uniclamps substantially cheaper, offering savings of up to 98.15% compared to some stainless steel split clamps and 77% compared to standard galvanized pipe clamps​ (Uniclamp USA)​​ (Uniclamp USA)​.

To Purchase Our Uniclamp Products click here.

Conclusion

The transportation of raw gas generates vibrations from internal flow dynamics and external mechanical equipment, necessitating robust fasteners. Atmospheric influences such as corrosion, temperature extremes, UV radiation, wind, weather, and seismic activity radically affect pipeline integrity. Our UNICLAMP Strut pipe clamp and V-BAT™ Pipe Clamps ensure long-term endurance and strength and guarantee safe and secure pipe installations and operational efficiency that you can rely upon for years.